Key information

  1. Status: Approved for delivery (available for starts)
  2. Reference: ST0309
  3. Version: 1.1
  4. Level: 3
  5. Options: Pre-press print technician, Press print technician, Post-press print technician
  6. Typical duration to gateway: 36 months
  7. Typical EPA period: 3 months
  8. Route: Engineering and manufacturing
  9. Maximum funding: £14000
  10. Date updated: 01/11/2023
  11. Approved for delivery: 24 May 2019
  12. Lars code: 461
  13. EQA provider: Ofqual
  14. Review: this apprenticeship will be reviewed in accordance with our change request policy.

This apprenticeship has options. This document is currently showing the following option:

Contents

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Details of the occupational standard

Occupation summary

Print technicians are found in the print and graphics communication sector in printing, packaging, creative and design companies.

It is a technologically advanced and fast-changing sector. The industry plays a central role in marketing and communications. It provides a physical product which is integrated into the multi-channel, multi-media and digital landscape.

It includes:

  • magazines, newspapers, books and posters
  • cartons, packaging, labels, signs and banners
  • personal gifting, such as calendars, photo books and greeting cards
  • functional printing onto materials other than paper, such as plastics, electronic circuits to make flexible screens, textiles and a wide range of other materials
  • physical printed security products such as passports, ID cards, bank notes and credit cards 

Employers vary in size from small to large. Print technicians may work in copy shops, reprographic units, specialist print businesses or large multinational organisations.

This is a core and options apprenticeship standard. Apprentices are trained and assessed against the core and one option:

  • Option 1: Pre-press print technician
  • Option 2: Press print technician
  • Option 3: Post-press print technician

Pre-press is the first stage of production. Pre-press print technicians conduct the processes and procedures that occur between the creation of a design and the printing process. The procedures used in pre-press are called workflows, which vary from case to case.

Press print technicians conduct the printing. Printing is carried out using printing presses. There are seven different categories of printing: lithography, screen, flexography, gravure, letterpress, pad and digital. Each requires different techniques. Companies may use one or more categories of press.

Post-press print technicians conduct finishing or post-press processes after printing. They are usually the final stages of creating a printed product. Through finishing, printed material is made into finished products such as books, booklets, catalogues, pop-ups and display units. They use special techniques. For example: cutting paper, cutting and folding sheets, gluing or stapling sections together and producing a fully bound book. There are also highly skilled 'craft finishers'. They use special tools and work with materials such as wood, leather, fabric and metals including gold leaf. Examples of craft work include special edition or historic books, or high value promotional campaigns. Work may also be conducted in teams, with each performing different functions to hit the quality criteria and production schedule.

Print technicians conduct one stage of the printing process to produce a range of printed goods. They set up and operate complex print machinery and equipment to produce print products to the client’s order specification and timescales. They use their technical judgement to optimise production, maintain machinery and to resolve production problems and improve performance.

They produce risk assessments and safely handle hazardous materials. They must ensure a safe working environment that complies with health, safety and environmental requirements. To manage the production process, they must keep records using both digital and manual processes. They must work effectively with others, including giving clear instructions to colleagues. They may be required to supervise operatives.

On a daily basis technicians have contact with colleagues both within the department and in other departments.  They may also interact with clients. Typically, they report to a production manager.

They are responsible for ensuring that work meets quality assurance requirements and the customer brief. Work must be completed in line with health, safety and environmental regulations, standards and guidance. They may have to wear personal protective equipment and follow workplace safety rules such as safely handling hazardous materials. 

 

Typical job titles include:

Digital print technician Finisher Finishing technician Flexo technician Gravure technician No. 1 printer Post-press technician Pre-press technician Print technician Printer Studio technician

Core occupation duties

Duty KSBs

Duty 1 Prepare for print job by reviewing job bag or work instructions to ensure that equipment and materials have been included. Review with production team if any improvements or changes should be made.

K7 K10 K14

S3 S4 S11 S12

B5

Duty 2 Assess quality of print work and consumables received and confirm suitability before proceeding with work or processing. Liaise with the production team if any changes are needed.

K7 K14

S1 S3 S11 S12

B5

Duty 3 Assess final quality of product and confirm job specification is fit for purpose before passing to the next department or stage.

K7

S11 S12

B5

Duty 4 Conduct risk assessments on environment and equipment.

K1 K2 K3 K5 K7

S1 S2 S11 S12

B1 B2 B5

Duty 5 Ensure equipment is maintained, is safe and available for use in line with health, safety and environmental policy and procedures.

K1

S2 S11 S12

B1 B5

Duty 6 Ensure that all records, both digital and manual, are updated both during and on completion of each stage.

K5 K10 K11 K12 K15

S2 S4 S8 S10 S11 S12

B5

Duty 7 Support continuous improvement initiatives within the department.

K4 K5 K8 K13

S1 S5 S6 S7 S12

B3 B4 B5

Duty 8 Lead solving of issues identified by print operatives or support peers in their handling of the issues.

K5 K9 K13

S1 S6 S7 S9 S12

B3 B4 B5

Duty 9 Ensure that company initiatives and policies for a safe and productive environment are upheld, for example, 5S or Lean manufacturing.

K1 K5 K6 K13

S12

B5

Option duties

Pre-press print technician duties

Duty KSBs

Duty 10 Propose and agree design specification with internal or external customers and be able to produce creative digital colour artwork.

K21 K22 K24 K25

S15 S20

Duty 11 Identify digital files. For example, words, pictures and sourcing other files via scanning or photography.

K18 K19 K21 K22 K24 K25 K26

S13 S15 S20

Duty 12 Format typographic elements within a document. This involves the arrangement of type and pictures, including font size and style, as well as spacing and the length of copy on a line and page. Use software applications to produce work via page make-up and photo editing software.

K18 K19 K20 K21 K22 K24 K25 K26

S13 S14 S15 S20

Duty 13 Proof and make changes to artwork following company procedures and maintain records and secure artwork in compliance of General Data Protection Regulation (GDPR).

K18 K19 K21 K22 K23 K24 K25 K26

S13 S14 S17 S20

Duty 14 Produce artwork using the correct colour profiles and design suitable for the relevant materials.

K16 K17 K19 K20 K21 K22 K23 K24 K25

S13 S14 S16 S18 S19 S20

Press print technician duties

Duty KSBs

Duty 15 Ensure that the work schedule for a defined period or shift will minimise wash ups, changeovers, and machine downtime.

K33 K34 K35

S21 S27

Duty 16 Run the press, check output and registration are within tolerances at pre-agreed checkpoints.

K28 K29 K30 K31 K32 K33 K34 K35

S21 S22 S23 S24 S26 S27 S28

Duty 17 Ensure that levels of waste and run-overs required for subsequent stages of the process are managed, quality is achieved, and operational efficiency is maximised.

K29 K30 K31 K32 K33 K34 K35

S22 S23 S24 S26 S27 S28

Duty 18 Liaise and consult with internal or external customers on wet proofs or press sign-offs.

K29

Duty 19 Identify and conduct maintenance in line with both manufacturer and the job holder's authority.

K27 K31 K34

S25 S28

Post-press print technician duties

Duty KSBs

Duty 20 Monitor and review production schedules to ensure that the work can be carried out in the correct running order, completed on time.

S33

Duty 21 Ensure that materials and consumables supplied are suitable for the job at hand. For example, adhesives delivering the correct finish or stickiness, staples, wire sizes and finishing materials such as acetates or backing boards.

K36 K42 K44 K45

S33 S34

Duty 22 Operate print finishing equipment ensuring the output meets customer expectations and standards.

K37 K38 K39 K40 K41 K42 K43 K44 K45 K46

S29 S30 S31 S33 S34

Duty 23 Change and replace components as needed. For example, knives, heads, belts and drives.

K45 K46

S32 S34

KSBs

Knowledge

K1: Health and safety regulations. Health and Safety at Work Act – responsibilities. Control of Substances Hazardous to Health (COSHH). Due diligence. Emergency evacuation procedures. Isolation and emergency stop procedures. Lone working. Management systems of occupational health and safety ISO 45001. Manual handling. Near miss reporting. Noise regulation. Provision and use of Work Equipment Regulations (PUWER). Reporting of Injuries, Diseases and Dangerous Occurrences Regulations (RIDDOR). Risk assessments. Safe systems of work. Safety equipment: guards, signage, fire extinguishers. Situational awareness. Slips, trips and falls. Types of hazards. Personal Protective Equipment (PPE). Working at height. Working in confined spaces. Back to Duty

K2: Environmental and sustainability regulations and guidance. Environmental hazards that can arise from printing operations. Waste management systems. Environmental Protection Act. Environmental signage and notices. Types of pollution and control measures: noise, smells, spills, and waste. Environmental permits. Hazardous waste regulations. Back to Duty

K3: Principles of sustainability. Energy efficiency and reuse of materials. Recycling procedures. Principles of control. Disposal of waste. Efficient use of resources. Back to Duty

K4: The printing and graphic communication industry. Types of printing. Types of products. Supply chain. Customers. Customer requirements. Impacts on product demand. Back to Duty

K5: Printing technician’s role. Scope of responsibility. Company escalation procedures. Back to Duty

K6: Printing industry organisations: their work, culture, values and production processes. Back to Duty

K7: Company processes and equipment: Pre-press, press and post-press. Back to Duty

K8: Continuous improvement principles and techniques. Back to Duty

K9: Problem solving principles and techniques. Back to Duty

K10: Workflow management systems, communications systems and how they are impacted by General Data Protection Regulation (GDPR). Back to Duty

K11: Verbal communication techniques. Giving and receiving information. Matching style to audience. Barriers in communication and how to overcome them. Printing industry terminology. Back to Duty

K12: Written communication techniques. Plain English principles. Printing terminology. Back to Duty

K13: Principles of team working and equality, diversity, and inclusion in the workplace. Back to Duty

K14: Planning, prioritising and time management. Back to Duty

K15: Documentation methods and requirements, electronic or paper. Back to Duty

K16: Output or production of image carrier creation techniques and application: print-ready electronic files, plate, cylinder or screen. Back to Duty

K17: Colour theory and application. Back to Duty

K18: Digital file types and impact on sending including print-ready PDFs, databases or work flow management and colour and ink profile files. Back to Duty

K19: Digital files: receipt, checking and processing techniques. Back to Duty

K20: Imposition scheme and job layout creation techniques. Back to Duty

K21: Software relating to product design and output. Back to Duty

K22: Digital artwork: design and production techniques for printing. Back to Duty

K23: Colour profiles: setting techniques. Back to Duty

K24: Pre-press equipment application and operation. Back to Duty

K25: Pre-press quality assurance requirements and monitoring processes. Back to Duty

K26: Process risks in pre-press. Defect types and causes. Back to Duty

K27: Press machine maintenance practices and techniques: planned, preventative and predictive methods, frequency and reactive activities. Back to Duty

K28: Chemicals required for machine operations and their safe application. Back to Duty

K29: Printing materials and properties: inks, toners, blankets, plates, cylinders. Back to Duty

K30: Press printing process methods and techniques. Back to Duty

K31: Press machinery and equipment preparation, operation, and limitations. Back to Duty

K32: Digital press operation: Understanding when variable data is being output correctly and conducting checks, both manual and automated. Back to Duty

K33: Press machinery shut down and hand over procedures. Back to Duty

K34: Press quality assurance requirements and monitoring processes. Back to Duty

K35: Process risks in press. Defect types and causes. Back to Duty

K36: Finishing materials and properties including adhesives, laminates, and chemicals. Back to Duty

K37: Sheet conversion techniques. Back to Duty

K38: Folding types including parallels, gatefolds, barn door flap folds, and letter folds (wrap folds) and benefits or constraints of one type of fold over another. Back to Duty

K39: Post-press equipment preparation and operation. Back to Duty

K40: Post-press printing process methods and techniques. Back to Duty

K41: Finishing techniques. Back to Duty

K42: Post-press quality assurance requirements and monitoring processes. Back to Duty

K43: Packing processes. Back to Duty

K44: Conversion of source materials to finished product techniques. Back to Duty

K45: Process risks in post-press. Defect types and causes. Back to Duty

K46: Post-press maintenance practices and techniques: planned, preventative and predictive methods, frequency and reactive activities. Back to Duty

Skills

S1: Apply environmental and sustainability procedures in compliance with regulations and standards for example, segregating resources for reuse, recycling and disposal. Back to Duty

S2: Apply health and safety and manual handling procedures in compliance with regulations and standards. Back to Duty

S3: Plan and prioritise work Back to Duty

S4: Record or enter information - paper based or electronic for example, work sheets, check lists, handover records, job sheets. Back to Duty

S5: Apply continuous improvement techniques. Devise suggestions for improvement. Back to Duty

S6: Follow equality, diversity and inclusion procedures. Back to Duty

S7: Communicate with others verbally including colleagues or stakeholders. Back to Duty

S8: Communicate in writing. Back to Duty

S9: Apply problem-solving techniques to common problems. Back to Duty

S10: Use information and digital technology. Comply with GDPR and cyber security regulations and policies. Back to Duty

S11: Identify, organise and use resources effectively to complete tasks, with consideration for cost, quality, safety, security and environmental impact. Back to Duty

S12: Apply team working principles. Back to Duty

S13: Convert customer files to print-ready files using software and workflow packages. Back to Duty

S14: Check, process and transmit digital files using software. Back to Duty

S15: Create and edit digital images. Back to Duty

S16: Conversion of digital files into colour separations for the defined production method. Back to Duty

S17: Apply digital techniques to produce a proof. Back to Duty

S18: Apply colour profiles to the design. Back to Duty

S19: Apply production techniques to produce plates, screens, or output files. Back to Duty

S20: Apply pre-press quality assurance procedures. Back to Duty

S21: Set up and check the multi-unit print press, including speeds, inks and toners and pre-printing quality checks. Back to Duty

S22: Follow print press start up or warm up procedures. Back to Duty

S23: Apply print press operations and techniques, including managing colour. Handle variable data on digital presses. Back to Duty

S24: Follow quality control processes during printing, including checking for colour matching, print resolution, product consistency. Back to Duty

S25: Apply press equipment and machinery maintenance techniques including cleaning and servicing. Back to Duty

S26: Follow machine shut down, safe isolation, hand over procedures. Escalate issues. Back to Duty

S27: Apply press quality assurance procedures. Back to Duty

S28: Apply safe systems of work to the printing press process in compliance with regulations, standards, and guidelines. This should include identifying risks and hazards and the handling and disposal of chemicals. Back to Duty

S29: Set up finishing equipment for example, guillotines, stitching-trimming machinery, binding machinery, laminating equipment, die-cutters. Back to Duty

S30: Operate finishing equipment to apply different finishing processes, for example, varnishing, folding, embossing and debossing, foil blocking, scoring, packing, gluing, match and attach, tab and slot, sorting, banding. Back to Duty

S31: Prepare printing for next stage, including packing and wrapping. Back to Duty

S32: Apply post-press equipment maintenance techniques including cleaning and servicing. Back to Duty

S33: Apply post-press quality assurance procedures such as checking for folding accuracy, stitch alignment, foil position. Back to Duty

S34: Apply safe systems of work to the finishing process in compliance with regulations, standards and guidelines, including the handling and disposal of chemicals. Back to Duty

Behaviours

B1: Take personal responsibility for and promote health, safety, and wellbeing. Back to Duty

B2: Consider the environment and sustainability. Back to Duty

B3: Collaborate within teams, across disciplines and external stakeholders. Back to Duty

B4: Committed to continued professional development (CPD) to maintain and enhance competence in their own area of practice. Back to Duty

B5: Take responsibility for the quality of work. Back to Duty

Qualifications

English and Maths

English and maths qualifications must be completed in line with the apprenticeship funding rules.

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Version log

Version Change detail Earliest start date Latest start date
1.1 Standard, end-point assessment plan and funding revised 01/11/2023 Not set
1.0 Approved for delivery 24/05/2019 31/10/2023
Employers involved in creating the standard: BPIF, CDi, CDS, De La Rue, Graphic Packaging International Bardon LTD, Graphics Packaging International, Label Apeel Ltd., PageBros, Reach PLC, Ryedale Group Ltd, The Printing Charity, UK Research and Innovation, Unite the Union, Westrock MPS

Crown copyright © 2025. You may re-use this information (not including logos) free of charge in any format or medium, under the terms of the Open Government Licence. Visit www.nationalarchives.gov.uk/doc/open-government-licence

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