Making sewn products to meet specifications and quality criteria.
Sewing machinists work in the manufacturing sector. They produce sewn products and may also conduct repairs.
Sewn products include aviation textiles, clothing, leather goods, marine textiles, medical textiles, and soft furnishings.
Companies who employ sewing machinists may be large, small, or micro sized. They may specialise in certain sewn products, or the sewn product may be part of a wider manufacturing process.
Sewing machinists use industrial sewing machines, which may be supported by hand sewing techniques. They use techniques such as lockstitching, blind hemming, cover stitch, cup seaming, ruffling, and linking. They complete quality checks, prepare materials for the next stage in the process and complete work records. Conducting basic sewing machine maintenance is also part of the role. They also contribute to maintaining the work area and improvement work.
A sewing machinist may work alone or as part of a team, on one aspect of the sewn product's production or on various operations. They may also have contact with people from other functions for example, quality, engineers, and warehouse staff. They work under supervision.
They must ensure that their work meets product specifications, quality and speed requirements and supports production plans. They must work to health and safety rules. They must also support sustainability. For example, by minimising waste and recycling.
This is a summary of the key things that you – the apprentice and your employer need to know about your end-point assessment (EPA). You and your employer should read the EPA plan for the full details. It has information on assessment method requirements, roles and responsibilities, and re-sits and re-takes.
An EPA is an assessment at the end of your apprenticeship. It will assess you against the knowledge, skills, and behaviours (KSBs) in the occupational standard. Your training will cover the KSBs. The EPA is your opportunity to show an independent assessor how well you can carry out the occupation you have been trained for.
Your employer will choose an end-point assessment organisation (EPAO) to deliver the EPA. Your employer and training provider should tell you what to expect and how to prepare for your EPA.
The length of the training for this apprenticeship is typically 15 months. The EPA period is typically 3 months.
The overall grades available for this apprenticeship are:
The EPA gateway is when the EPAO checks and confirms that you have met any requirements required before you start the EPA. You will only enter the gateway when your employer says you are ready.
The gateway requirements for your EPA are:
Observation with questions
You will be observed by an independent assessor completing your work. It will last at least 2 hours. They will ask you at least 5 questions.
Interview underpinned by a portfolio of evidence
You will have an interview with an independent assessor. It will last at least 45 minutes. They will ask you at least 6 questions. The questions will be about certain aspects of your occupation. You need to compile a portfolio of evidence before the EPA gateway. You can use it to help answer the questions.
Multiple-choice test
You will complete a multiple-choice test. It will be closed book, meaning you will not have access to any books or reference materials.
The test will have 30 multiple-choice questions. You will have 45 minutes to complete it.
You should speak to your employer if you have a query that relates to your job.
You should speak to your training provider if you have any questions about your training or EPA before it starts.
You should receive detailed information and support from the EPAO before the EPA starts. You should speak to them if you have any questions about your EPA once it has started.Reasonable adjustments
If you have a disability, a physical or mental health condition or other special considerations, you may be able to have a reasonable adjustment that takes this into account. You should speak to your employer, training provider and EPAO and ask them what support you can get. The EPAO will decide if an adjustment is appropriate.
Sewing machinists work in the manufacturing sector. They produce sewn products and may also conduct repairs.
Sewn products include aviation textiles, clothing, leather goods, marine textiles, medical textiles, and soft furnishings.
Companies who employ sewing machinists may be large, small, or micro sized. They may specialise in certain sewn products, or the sewn product may be part of a wider manufacturing process.
Sewing machinists use industrial sewing machines, which may be supported by hand sewing techniques. They use techniques such as lockstitching, blind hemming, cover stitch, cup seaming, ruffling, and linking. They complete quality checks, prepare materials for the next stage in the process and complete work records. Conducting basic sewing machine maintenance is also part of the role. They also contribute to maintaining the work area and improvement work.
A sewing machinist may work alone or as part of a team, on one aspect of the sewn product's production or on various operations. They may also have contact with people from other functions for example, quality, engineers, and warehouse staff. They work under supervision.
They must ensure that their work meets product specifications, quality and speed requirements and supports production plans. They must work to health and safety rules. They must also support sustainability. For example, by minimising waste and recycling.
Duty | KSBs |
---|---|
Duty 1 Prepare for sewing machinist operations. For example, obtain materials and accessories, and prepare equipment and machinery. |
K1 K2 K5 K10 K11 K12 K13 K14 K15 K18 K19 K20 K21 K22 K23 K24 K27 K28 K29 K30 K31 |
Duty 2 Carry out sewing machinist operations to meet product instructions, quality and speed standards. |
K1 K2 K5 K10 K11 K12 K13 K14 K18 K19 K20 K21 K22 K23 K24 K27 K28 K29 K30 K31 |
Duty 3 Complete quality assurance activities. For example, check stitching. |
K1 K2 K10 K11 K12 K15 K18 K19 K20 K21 K22 K23 K24 K27 K28 K29 K30 K31 |
Duty 4 Rectify sewn product output issues. For example, undo stitching and re-sew items. |
K2 K10 K12 K13 K14 K15 K18 K21 K22 K24 K28
|
Duty 5 Prepare sewn products for next stage in process for example, organising batches, packing, and dispatch. |
|
Duty 6 Contribute to maintaining the workplace environment: health, safety, and environment and sustainable practice. |
|
Duty 7 Conduct basic maintenance to ensure equipment and machinery efficiency meets production expectations. |
|
Duty 8 Complete work records -digital or paperbased. For example, production and quality check data. |
|
Duty 9 Contribute to continuous improvement and problem-solving activities. For example, work as part of an improvement team, identify issues, and put ideas forward. |
K1 K2 K3 K10 K17 K18 K19 K20 K21 K23 K26 K27 K28 K29 K30 K31 |
K1: Sewing machinist role and responsibilities, relationship with different functions, and awareness of impact on costs. Reporting procedures.
Back to Duty
K2: The sewn product manufacturing sector: products, supply chains, customers, and business models.
Back to Duty
K3: Production systems: make through, straight line, modular manufacturing.
Back to Duty
K4: Health and safety regulations, standards, and guidance: Control of Substances Hazardous to Health (COSHH), fire safety - hazards and prevention, Health and Safety at Work Act, safety signage, occupational health, slips and trips.
Back to Duty
K5: Industrial sewing machine health and safety requirements for set up and use: ergonomics, finger guards, belt guard, and eye guard.
Back to Duty
K6: Hazards and risks. Safe working practices: personal protective equipment, manual handling, and housekeeping.
Back to Duty
K7: Ethical principles in sewn manufacturing operations: sourcing of materials and working conditions of company and suppliers.
Back to Duty
K8: Sustainability principles.
Back to Duty
K9: Re-use and recycling of materials, and the safe disposal of waste requirements.
Back to Duty
K10: Sewn items manufacturing efficiency rates: standard minute value, non-productive minutes, and down time.
Back to Duty
K11: Workstation layout principles.
Back to Duty
K12: Different types of industrial sewing machines: lockstitch, and overlockers.
Back to Duty
K13: Sewing machine set up requirements: needle, presser foot, spool (bobbin), thread, and settings for stitch length and tension.
Back to Duty
K14: Different types of sewing machine needles and their uses.
Back to Duty
K15: Sewing machine test runs requirements and purpose.
Back to Duty
K16: Basic maintenance requirements for sewing machines.
Back to Duty
K17: The characteristics and behaviours of materials used in sewn product production: woven, non-woven stretch, and leather.
Back to Duty
K18: Common sewn product material faults and flaws: shading, misprint, pulls, and holes.
Back to Duty
K19: Types of threads and their application.
Back to Duty
K20: Types of trimmings and their application.
Back to Duty
K21: Sewn product manufacturing process stages: pattern making, sample making, cutting, sewing, final checks.
Back to Duty
K22: Work techniques and methods used in sewing production: seam types, stitch type, and fabric handling.
Back to Duty
K23: Common sewing faults and issues in sewn product production: needle damage, stitching defects, and cutting errors.
Back to Duty
K24: Quality standards and specifications.
Back to Duty
K25: Manufacturing documentation requirements.
Back to Duty
K26: Basic continuous improvement techniques.
Back to Duty
K27: Information and digital technology used in sewn product manufacturing. General data protection regulation (GDPR). Cyber security.
Back to Duty
K28: Sewn product industry terminology: stitches, seams, design, and fabric types.
Back to Duty
K29: Communication techniques.
Back to Duty
K30: Team working principles.
Back to Duty
K31: Principles of equity, diversity, and inclusion in the workplace.
Back to Duty
S1: Follow work instructions for example, specifications, standard operating procedures, and specific instructions.
Back to Duty
S2: Organise resources for example, equipment, components, and tools.
Back to Duty
S3: Check working environment for hazards.
Back to Duty
S4: Apply safe working practices including guards, seat positioning, safety clothing, and manual handling.
Back to Duty
S5: Apply sustainability principles for example, minimise energy usage and waste.
Back to Duty
S6: Identify and segregate resources for reuse, recycling, and disposal.
Back to Duty
S7: Lay out equipment, components, and resources.
Back to Duty
S8: Inspect cut or pre-sewn components before sewing; identify and resolve issues.
Back to Duty
S9: Select and insert needles.
Back to Duty
S10: Select thread.
Back to Duty
S11: Fill and insert spool and thread a sewing machine.
Back to Duty
S12: Select the sewing machine settings.
Back to Duty
S13: Conduct sewing machine test run for example, pre-production, following threading up, adjustments, or maintenance.
Back to Duty
S14: Make sewing machine adjustments for example, stitch tension.
Back to Duty
S15: Operate, monitor, and control a sewing machine for example, lockstitch, linker, blind hemmer, overlocker, cup seam, and coverstitch machine.
Back to Duty
S16: Control material feed.
Back to Duty
S17: Conduct quality checks.
Back to Duty
S18: Identify needle damage.
Back to Duty
S19: Identify and resolve sewing issues for example, skip stitch, lose stitch, or pucker stitch.
Back to Duty
S20: Follow post-production procedure for example, re-bundle, bag up, and attach work ticket.
Back to Duty
S21: Enter information to track work process for example, work dockets, documentation, or electronic tracking system.
Back to Duty
S22: Select maintenance tools.
Back to Duty
S23: Remove and replace sewing machine parts for example, the presser foot, throat plate, spool, and spool case.
Back to Duty
S24: Clean sewing machine and machine parts.
Back to Duty
S25: Check oil.
Back to Duty
S26: Use information technology and digital systems for example, real time system or computerised sewing machine settings.
Back to Duty
S27: Communicate with others for example, other machinists, senior machinists, production staff, supervisors, and team leaders.
Back to Duty
S28: Report issues for example, product quality and machine faults.
Back to Duty
S29: Apply team working principles.
Back to Duty
S30: Identify opportunities for continuous improvement.
Back to Duty
S31: Monitor own performance.
Back to Duty
S32: Complete and record learning and development activities.
Back to Duty
B1: Put health and safety first.
Back to Duty
B2: Consider the impact on the environment.
Back to Duty
B3: Take ownership for quality of given work.
Back to Duty
B4: Commit to achieving targets and deadlines.
Back to Duty
B5: Team-focus to meet work goals including support for inclusivity.
Back to Duty
B6: Seek learning and development opportunities.
Back to Duty
English and maths qualifications form a mandatory part of all apprenticeships and must be completed before an apprentice can pass through gateway. The requirements are detailed in the current version of the apprenticeship funding rules.
1.1
This document explains the requirements for end-point assessment (EPA) for the sewing machinist apprenticeship. End-point assessment organisations (EPAOs) must follow this when designing and delivering the EPA.
Sewing machinist apprentices, their employers and training providers should read this document.
A full-time sewing machinist apprentice typically spends 15 months on-programme. The apprentice must spend at least 12 months on-programme and complete the required amount of off-the-job training in line with the apprenticeship funding rules.
The EPA should be completed within an EPA period lasting typically 3 months.
The apprentice must complete their training and meet the gateway requirements before starting their EPA. The EPA will assess occupational competence.
An approved EPAO must conduct the EPA for this apprenticeship. Employers must select an approved EPAO from the apprenticeship provider and assessment register (APAR).
This EPA has 3 assessment methods.
The grades available for each assessment method are below.
Assessment method 1 - observation with questions:
Assessment method 2 - interview underpinned by a portfolio of evidence:
Assessment method 3 - multiple-choice test:
The result from each assessment method is combined to decide the overall apprenticeship grade. The following grades are available for the apprenticeship:
On-programme - typically 15 months
|
The apprentice must:
|
---|---|
End-point assessment gateway
|
The apprentice’s employer must be content that the apprentice is occupationally competent. The apprentice must:
For the interview underpinned by a portfolio of evidence, the apprentice must submit a portfolio of evidence.
Gateway evidence must be submitted to the EPAO, along with any organisation specific policies and procedures requested by the EPAO. |
End-point assessment - typically 3 months
|
The grades available for each assessment method are below
Observation with questions:
Interview underpinned by a portfolio of evidence:
Multiple-choice test:
Overall EPA and apprenticeship can be graded:
|
The EPA is taken in the EPA period. The EPA period starts when the EPAO confirms the gateway requirements have been met and is typically 3 months.
The EPAO should confirm the gateway requirements have been met and start the EPA as quickly as possible.
The apprentice’s employer must be content that the apprentice is occupationally competent. That is, they are deemed to be working at or above the level set out in the apprenticeship standard and ready to undertake the EPA. The employer may take advice from the apprentice's training provider, but the employer must make the decision. The apprentice will then enter the gateway.
The apprentice must meet the gateway requirements before starting their EPA.
They must:
Portfolio of evidence requirements:
The apprentice must compile a portfolio of evidence during the on-programme period of the apprenticeship. It should only contain evidence related to the KSBs that will be assessed by this assessment method. It will typically contain 10 discrete pieces of evidence. Evidence must be mapped against the KSBs. Evidence may be used to demonstrate more than one KSB; a qualitative as opposed to quantitative approach is suggested.
Evidence sources may include:
This is not a definitive list; other evidence sources can be included.
The portfolio of evidence should not include reflective accounts or any methods of self-assessment. Any employer contributions should focus on direct observation of performance for example, witness statements rather than opinions. The evidence provided should be valid and attributable to the apprentice; the portfolio of evidence should contain a statement from the employer and apprentice confirming this.
The EPAO should not assess the portfolio of evidence directly as it underpins the interview. The independent assessor should review the portfolio of evidence to prepare questions for the interview. They are not required to provide feedback after this review.
Gateway evidence must be submitted to the EPAO, along with any organisation specific policies and procedures requested by the EPAO.
The assessment methods can be delivered in any order.
The result of one assessment method does not need to be known before starting the next.
In the observation with questions, an independent assessor observes the apprentice in their workplace and asks questions. The apprentice completes their day-to-day duties under normal working conditions. Simulation is not allowed. It gives the apprentice the opportunity to demonstrate the KSBs mapped to this assessment method.
This assessment method is being used because:
The observation with questions must be structured to give the apprentice the opportunity to demonstrate the KSBs mapped to this assessment method to the highest available grade.
An independent assessor must conduct and assess the observation with questions.
The independent assessor must only observe one apprentice at a time to ensure quality and rigour. They must be as unobtrusive as possible.
The EPAO must give the apprentice 2 weeks' notice of the observation with questions.
The observation must take 2 hours.
The independent assessor can increase the time of the observation with questions by up to 10%. This time is to allow the apprentice to complete a task or respond to a question if necessary.
The observation may be split into discrete sections held on the same working day.
The EPAO must manage invigilation of the apprentice during the assessment, to maintain security of the EPA, in line with their malpractice policy. This includes breaks and moving between locations.
The independent assessor must explain to the apprentice the format and timescales of the observation with questions before it starts. This does not count towards the assessment time.
The independent assessor should observe the following during the observation:
These activities provide the apprentice with the opportunity to demonstrate the KSBs mapped to this assessment method.
The independent assessor must ask questions. Questioning can occur both during and after the observation.
The purpose of the questions is to assess the apprentice's level of competence against the grading descriptors.
The time for questioning is included in the overall assessment time. The independent assessor must ask at least 5 questions. To remain as unobtrusive as possible, the independent assessor should ask questions during natural stops between tasks and after completion of work rather than disrupting the apprentice’s flow. The independent assessor must use the questions from the EPAO’s question bank or create their own questions in line with the EPAO’s training. Follow-up questions are allowed where clarification is required.
The independent assessor must ask questions about KSBs that were not observed to gather assessment evidence. These questions are in addition to the above set number of questions for the observation with questions and should be kept to a minimum.
The independent assessor must make the grading decision. The independent assessor must assess the observation and responses to questions holistically when deciding the grade.
The independent assessor must keep accurate records of the assessment. They must record:
The observation with questions must take place in the apprentice’s normal place of work for example, their employer’s premises or a customer’s premises. Equipment and resources needed for the observation must be provided by the employer and be in good and safe working condition.
Questioning that occurs after the observation should take place in a suitable environment, for example a quiet room, free from distractions and influence.
The EPAO must develop a purpose-built assessment specification and question bank. It is recommended this is done in consultation with employers of this occupation. The EPAO must maintain the security and confidentiality of EPA materials when consulting with employers. The assessment specification and question bank must be reviewed at least once a year to ensure they remain fit-for-purpose.
The assessment specification must be relevant to the occupation and demonstrate how to assess the KSBs mapped to this assessment method. The EPAO must ensure that questions are refined and developed to a high standard. The questions must be unpredictable. A question bank of sufficient size will support this.
The EPAO must produce the following materials to support the observation with questions:
The EPAO must ensure that the EPA materials are subject to quality assurance procedures including standardisation and moderation.
In the interview, an independent assessor asks the apprentice questions. It gives the apprentice the opportunity to demonstrate the KSBs mapped to this assessment method.
The apprentice can refer to and illustrate their answers with evidence from their portfolio of evidence.
This assessment method is being used because:
The interview must be structured to give the apprentice the opportunity to demonstrate the KSBs mapped to this assessment method to the highest available grade.
An independent assessor must conduct and assess the interview.
The purpose is to assess the apprentice's competence against the following themes:
The EPAO must give an apprentice 2 weeks' notice of the interview.
The independent assessor must have at least 2 weeks to review the supporting documentation.
The apprentice must have access to their portfolio of evidence during the interview.
The apprentice can refer to and illustrate their answers with evidence from their portfolio of evidence however, the portfolio of evidence is not directly assessed.
The interview must last for 45 minutes. The independent assessor can increase the time of the interview by up to 10%. This time is to allow the apprentice to respond to a question if necessary.
The independent assessor must ask at least 6 questions. The independent assessor must use the questions from the EPAO’s question bank or create their own questions in line with the EPAO’s training. Follow-up questions are allowed where clarification is required.
The independent assessor must make the grading decision.
The independent assessor must keep accurate records of the assessment. They must record:
The interview must take place in a suitable venue selected by the EPAO for example, the EPAO’s or employer’s premises.
The interview can be conducted by video conferencing. The EPAO must have processes in place to verify the identity of the apprentice and ensure the apprentice is not being aided.
The interview should take place in a quiet room, free from distractions and influence.
The EPAO must develop a purpose-built assessment specification and question bank. It is recommended this is done in consultation with employers of this occupation. The EPAO must maintain the security and confidentiality of EPA materials when consulting with employers. The assessment specification and question bank must be reviewed at least once a year to ensure they remain fit-for-purpose.
The assessment specification must be relevant to the occupation and demonstrate how to assess the KSBs mapped to this assessment method. The EPAO must ensure that questions are refined and developed to a high standard. The questions must be unpredictable. A question bank of sufficient size will support this.
The EPAO must ensure that the apprentice has a different set of questions in the case of re-sits or re-takes.
The EPAO must produce the following materials to support the interview underpinned by a portfolio of evidence:
The EPAO must ensure that the EPA materials are subject to quality assurance procedures including standardisation and moderation.
In the multiple-choice test, the apprentice answers questions in a controlled and invigilated environment. It gives the apprentice the opportunity to demonstrate the knowledge mapped to this assessment method.
This assessment method is being used because:
The multiple-choice test must be structured to give the apprentice the opportunity to demonstrate the knowledge mapped to this assessment method to the highest available grade.
The test can be computer or paper based.
The test will consist of 30 multiple-choice questions.
Multiple-choice questions must have four options, including one correct answer.
The apprentice must be given at least 2 weeks’ notice of the date and time of the test.
The apprentice must have 45 minutes to complete the test.
The test is closed book which means that the apprentice cannot refer to reference books or materials whilst taking the test.
The test must be taken in the presence of an invigilator who is the responsibility of the EPAO. The EPAO must have an invigilation policy setting out how the test must be conducted. It must state the ratio of apprentices to invigilators for the setting and allow the test to take place in a secure way.
The EPAO must verify the apprentice’s identity and ensure invigilation of the apprentice for example, with 360-degree cameras and screen sharing facilities.
The EPAO is responsible for the security of the test including the arrangements for on-line testing. The EPAO must ensure that their security arrangements maintain the validity and reliability of the test.
The test must be marked by an independent assessor or marker employed by the EPAO. They must follow a marking scheme produced by the EPAO. Marking by computer is allowed where question types support this.
A correct answer gets 1 mark.
Any incorrect or missing answers get zero marks.
The EPAO is responsible for overseeing the marking of the test.
The apprentice must take the test in a suitably controlled and invigilated environment that is a quiet room, free from distractions and influence. The EPAO must check the venue is suitable.
The test could take place remotely if the appropriate technology and systems are in place to prevent malpractice.
The EPAO must develop a purpose-built assessment specification and question bank. It is recommended this is done in consultation with employers of this occupation. The EPAO should maintain the security and confidentiality of EPA materials when consulting with employers. The assessment specification and question bank must be reviewed at least once a year to ensure they remain fit-for-purpose.
The assessment specification must be relevant to the occupation and demonstrate how to assess the KSBs mapped to this assessment method. The EPAO must ensure that questions are refined and developed to a high standard. The questions must be unpredictable. A question bank of sufficient size will support this.
The EPAO must ensure that the apprentice has a different set of questions in the case of re-sits or re-takes.
The EPAO must produce the following materials to support the test:
The EPAO must ensure that the EPA materials are subject to quality assurance procedures including standardisation and moderation.
Theme
KSBs
|
Pass
Apprentices must demonstrate all of the pass descriptors
|
Distinction
Apprentices must demonstrate all of the pass descriptors and all of the distinction descriptors
|
---|---|---|
Prepare for sewing
K11 S1 S2 S7 |
Organises resources needed to complete tasks in line with instructions. (S1, S2) Lays out equipment, components, and resources following workstation layout principles. (K11, S7) |
Workstation layout principles includes lean manufacturing fast techniques in order to achieve efficiencies. (K11, S7) |
Maintain work environment
K5 K6 K9 S3 S4 S6 B1 |
Checks the working environment for potential hazards. Prioritises the application of safe working practices to minimise risks in line with company health and safety procedures for industrial sewing machine set up and use and safe working practices. Including ergonomics, required guards (finger, belt, and eye), personal protective equipment, manual handling, and housekeeping. (K5, K6, S3, S4, B1) Identifies and segregates resources for re-use, recycling, and disposal in line with company requirements. (K9, S6) |
Explains reasons why it is important to follow health and safety procedures and prioritise health and safety in given situation. (K5, K6, S3, B1) |
Set up a sewing machine
K13 S9 S10 S11 S12 |
Sets up a sewing machine in line with task requirements. Including selecting and inserting needle, selecting thread, filling and inserting spool, threading the machine, and selecting the machine settings including stitch length and tension. (K13, S9, S10, S11, S12) |
None |
Conduct test run and sewing
K15 S13 S14 S15 S16 |
Conducts sewing machine test runs; operates, monitors, and controls a sewing machine, controls material feed, and makes machine adjustments to meet minimum tolerance and speed requirements for task. (K15, S13, S14, S15, S16) |
Output exceeds minimum requirements for task specific tolerances and speed. (S13, S14, S15, S16) |
Conduct quality assurance
K24 S17 B3 |
Takes ownership for the quality of work conducting post production quality checks to adhere to quality standards and specifications. (K24, S17, B3) |
Conducts quality checks before, during, and post production to support product quality requirements. (K24, S17, B3) |
Prepare product for next stage
S20 |
Follows post-production procedures in line with task requirements. (S20) |
None |
Conduct basic sewing machine maintenance
K16 S22 S23 S24 S25 |
Selects maintenance tools suitable for the task. (S22) Conducts basic industrial sewing machine maintenance in line with the company's procedures. Including removing and replacing machine parts, cleaning the machine and machine parts, and checking oil. (K16, S23, S24, S25) |
None |
Communicate with others
K29 S27 |
Communicates with others using techniques that are suitable for the context and support task completion. (K29, S27) |
None |
Complete work records
K25 S21 |
Enters information to track work process in line with their company's manufacturing documentation requirements. (K25, S21) |
None |
Theme
KSBs
|
Pass
Apprentices must demonstrate all of the pass descriptors
|
Distinction
Apprentices must demonstrate all of the pass descriptors and all of the distinction descriptors
|
---|---|---|
Role and responsibilities
K1 S28 S31 B4 |
Outlines how a given sewing machinist task may impact on costs and other functions. Describes how they have reported issues outside of their responsibility in line with company procedures. (K1, S28) Describes how they have monitored their own performance and responded to support their commitment to achieving sewn items manufacturing targets and deadlines. (S31, B4) |
Justifies how they balance quality and quantity in performance in their commitment to achieving efficiency targets. (S31) |
Sewn product industry
K2 |
Explains the supply chain and customer for given product produced in their employer's sewn product manufacturing company, with reference to their company's business model. (K2) |
None |
Fault recognition
K18 K23 S8 S18 S19 |
Describes how they have inspected cut or pre-sewn components before sewing to identify and resolve product material flaws including shading, misprint, pulls, and holes. (K18, S8) Describes how they have identified and resolved common sewing faults and issues in sewn product production including needle damage, stitching defects, and cutting errors. (K23, S18, S19) |
Explains the importance of identifying and resolving a given issue to sewn product manufacturing operations. (K18, K23, S8, S18, S19) |
Sustainability
K8 S5 B2 |
Describes how they apply sustainability principles and consider the environment in their work. (K8, S5, B2) |
Explains the importance of applying sustainability principles and considering the environment in sewn product manufacturing operations. (K8, S5) |
Contribute to improvement activities
K26 S30 |
Describes how they have identified an improvement opportunity using basic continuous improvement techniques. (K26, S30) |
Explains the impact or potential impact of the continuous improvement opportunity they identified. (K26, S30) |
Teamwork
K30 K31 S29 B5 |
Describes how they apply teamworking principles to meet work goals and support an inclusive workplace. (K30, K31, S29, B5) |
None |
Information and digital technology
K27 S26 |
Describes how they use information and digital technology in sewn product manufacturing and comply with cyber security requirements. Outlines the general data protection regulation requirements. (K27, S26) |
None |
Learning and development
S32 B6 |
Describes learning and development activities they have completed and recorded and plans for learning and development. (S32, B6) |
None |
Grade | Minimum marks required | Maximum marks required |
---|---|---|
Fail | 0 | 19 |
Pass | 20 | 30 |
Performance in the EPA determines the overall grade of:
An independent assessor must individually grade the observation with questions and interview underpinned by a portfolio of evidence in line with this EPA plan.
The EPAO must combine the individual assessment method grades to determine the overall EPA grade.
If the apprentice fails one assessment method or more, they will be awarded an overall fail.
To achieve an overall pass, the apprentice must achieve at least a pass in all the assessment methods. To achieve an overall EPA distinction, the apprentice must achieve a distinction in the observation with questions, a distinction in the interview underpinned by a portfolio of evidence, and a pass in the multiple-choice test.
Grades from individual assessment methods must be combined in the following way to determine the grade of the EPA overall.
Observation with questions | Interview underpinned by a portfolio of evidence | Multiple-choice test | Overall Grading |
---|---|---|---|
Any grade | Any grade | Fail | Fail |
Any grade | Fail | Any grade | Fail |
Fail | Any grade | Any grade | Fail |
Pass | Pass | Pass | Pass |
Distinction | Pass | Pass | Pass |
Pass | Distinction | Pass | Pass |
Distinction | Distinction | Pass | Distinction |
If the apprentice fails one assessment method or more, they can take a re-sit or a re-take at their employer’s discretion. The apprentice’s employer needs to agree that a re-sit or re-take is appropriate. A re-sit does not need further learning, whereas a re-take does. The apprentice should have a supportive action plan to prepare for a re-sit or a re-take.
The employer and the EPAO should agree the timescale for a re-sit or re-take. A re-sit is typically taken within 2 months of the EPA outcome notification. The timescale for a re-take is dependent on how much re-training is required and is typically taken within 4 months of the EPA outcome notification.
Failed assessment methods must be re-sat or re-taken within a 6-month period from the EPA outcome notification, otherwise the entire EPA will need to be re-sat or re-taken in full.
Re-sits and re-takes are not offered to an apprentice wishing to move from pass to a higher grade.
The apprentice will get a maximum EPA grade of if pass they need to re-sit or re-take one or more assessment methods, unless the EPAO determines there are exceptional circumstances.
Roles | Responsibilities |
---|---|
Apprentice |
As a minimum, the apprentice should:
|
Employer |
As a minimum, the apprentice's employer must:
|
EPAO |
As a minimum, the EPAO must:
|
Independent assessor |
As a minimum, an independent assessor must:
|
Training provider |
As a minimum, the training provider must:
|
Marker |
As a minimum, the marker must:
|
Invigilator |
As a minimum, the invigilator must:
|
The EPAO must have reasonable adjustments arrangements for the EPA.
This should include:
Adjustments must maintain the validity, reliability and integrity of the EPA as outlined in this EPA plan.
Special considerations
The EPAO must have special consideration arrangements for the EPA.
This should include:
Special considerations must maintain the validity, reliability and integrity of the EPA as outlined in this EPA plan.
Internal quality assurance refers to the strategies, policies and procedures that an EPAO must have in place to ensure valid, consistent and reliable EPA decisions.
EPAOs for this EPA must adhere to the requirements within the roles and responsibilities table.
They must also appoint independent assessors who:
Affordability of the EPA will be aided by using at least some of the following:
This apprenticeship is not aligned to professional recognition.
Knowledge | Assessment methods |
---|---|
K1
Sewing machinist role and responsibilities, relationship with different functions, and awareness of impact on costs. Reporting procedures. Back to Grading |
Interview underpinned by a portfolio of evidence |
K2
The sewn product manufacturing sector: products, supply chains, customers, and business models. Back to Grading |
Interview underpinned by a portfolio of evidence |
K3
Production systems: make through, straight line, modular manufacturing. Back to Grading |
Multiple-choice test |
K4
Health and safety regulations, standards, and guidance: Control of Substances Hazardous to Health (COSHH), fire safety - hazards and prevention, Health and Safety at Work Act, safety signage, occupational health, slips and trips. Back to Grading |
Multiple-choice test |
K5
Industrial sewing machine health and safety requirements for set up and use: ergonomics, finger guards, belt guard, and eye guard. Back to Grading |
Observation with questions |
K6
Hazards and risks. Safe working practices: personal protective equipment, manual handling, and housekeeping. Back to Grading |
Observation with questions |
K7
Ethical principles in sewn manufacturing operations: sourcing of materials and working conditions of company and suppliers. Back to Grading |
Multiple-choice test |
K8
Sustainability principles. Back to Grading |
Interview underpinned by a portfolio of evidence |
K9
Re-use and recycling of materials, and the safe disposal of waste requirements. Back to Grading |
Observation with questions |
K10
Sewn items manufacturing efficiency rates: standard minute value, non-productive minutes, and down time. Back to Grading |
Multiple-choice test |
K11
Workstation layout principles. Back to Grading |
Observation with questions |
K12
Different types of industrial sewing machines: lockstitch, and overlockers. Back to Grading |
Multiple-choice test |
K13
Sewing machine set up requirements: needle, presser foot, spool (bobbin), thread, and settings for stitch length and tension. Back to Grading |
Observation with questions |
K14
Different types of sewing machine needles and their uses. Back to Grading |
Multiple-choice test |
K15
Sewing machine test runs requirements and purpose. Back to Grading |
Observation with questions |
K16
Basic maintenance requirements for sewing machines. Back to Grading |
Observation with questions |
K17
The characteristics and behaviours of materials used in sewn product production: woven, non-woven stretch, and leather. Back to Grading |
Multiple-choice test |
K18
Common sewn product material faults and flaws: shading, misprint, pulls, and holes. Back to Grading |
Interview underpinned by a portfolio of evidence |
K19
Types of threads and their application. Back to Grading |
Multiple-choice test |
K20
Types of trimmings and their application. Back to Grading |
Multiple-choice test |
K21
Sewn product manufacturing process stages: pattern making, sample making, cutting, sewing, final checks. Back to Grading |
Multiple-choice test |
K22
Work techniques and methods used in sewing production: seam types, stitch type, and fabric handling. Back to Grading |
Multiple-choice test |
K23
Common sewing faults and issues in sewn product production: needle damage, stitching defects, and cutting errors. Back to Grading |
Interview underpinned by a portfolio of evidence |
K24
Quality standards and specifications. Back to Grading |
Observation with questions |
K25
Manufacturing documentation requirements. Back to Grading |
Observation with questions |
K26
Basic continuous improvement techniques. Back to Grading |
Interview underpinned by a portfolio of evidence |
K27
Information and digital technology used in sewn product manufacturing. General data protection regulation (GDPR). Cyber security. Back to Grading |
Interview underpinned by a portfolio of evidence |
K28
Sewn product industry terminology: stitches, seams, design, and fabric types. Back to Grading |
Multiple-choice test |
K29
Communication techniques. Back to Grading |
Observation with questions |
K30
Team working principles. Back to Grading |
Interview underpinned by a portfolio of evidence |
K31
Principles of equity, diversity, and inclusion in the workplace. Back to Grading |
Interview underpinned by a portfolio of evidence |
Skill | Assessment methods |
---|---|
S1
Follow work instructions for example, specifications, standard operating procedures, and specific instructions. Back to Grading |
Observation with questions |
S2
Organise resources for example, equipment, components, and tools. Back to Grading |
Observation with questions |
S3
Check working environment for hazards. Back to Grading |
Observation with questions |
S4
Apply safe working practices including guards, seat positioning, safety clothing, and manual handling. Back to Grading |
Observation with questions |
S5
Apply sustainability principles for example, minimise energy usage and waste. Back to Grading |
Interview underpinned by a portfolio of evidence |
S6
Identify and segregate resources for reuse, recycling, and disposal. Back to Grading |
Observation with questions |
S7
Lay out equipment, components, and resources. Back to Grading |
Observation with questions |
S8
Inspect cut or pre-sewn components before sewing; identify and resolve issues. Back to Grading |
Interview underpinned by a portfolio of evidence |
S9
Select and insert needles. Back to Grading |
Observation with questions |
S10
Select thread. Back to Grading |
Observation with questions |
S11
Fill and insert spool and thread a sewing machine. Back to Grading |
Observation with questions |
S12
Select the sewing machine settings. Back to Grading |
Observation with questions |
S13
Conduct sewing machine test run for example, pre-production, following threading up, adjustments, or maintenance. Back to Grading |
Observation with questions |
S14
Make sewing machine adjustments for example, stitch tension. Back to Grading |
Observation with questions |
S15
Operate, monitor, and control a sewing machine for example, lockstitch, linker, blind hemmer, overlocker, cup seam, and coverstitch machine. Back to Grading |
Observation with questions |
S16
Control material feed. Back to Grading |
Observation with questions |
S17
Conduct quality checks. Back to Grading |
Observation with questions |
S18
Identify needle damage. Back to Grading |
Interview underpinned by a portfolio of evidence |
S19
Identify and resolve sewing issues for example, skip stitch, lose stitch, or pucker stitch. Back to Grading |
Interview underpinned by a portfolio of evidence |
S20
Follow post-production procedure for example, re-bundle, bag up, and attach work ticket. Back to Grading |
Observation with questions |
S21
Enter information to track work process for example, work dockets, documentation, or electronic tracking system. Back to Grading |
Observation with questions |
S22
Select maintenance tools. Back to Grading |
Observation with questions |
S23
Remove and replace sewing machine parts for example, the presser foot, throat plate, spool, and spool case. Back to Grading |
Observation with questions |
S24
Clean sewing machine and machine parts. Back to Grading |
Observation with questions |
S25
Check oil. Back to Grading |
Observation with questions |
S26
Use information technology and digital systems for example, real time system or computerised sewing machine settings. Back to Grading |
Interview underpinned by a portfolio of evidence |
S27
Communicate with others for example, other machinists, senior machinists, production staff, supervisors, and team leaders. Back to Grading |
Observation with questions |
S28
Report issues for example, product quality and machine faults. Back to Grading |
Interview underpinned by a portfolio of evidence |
S29
Apply team working principles. Back to Grading |
Interview underpinned by a portfolio of evidence |
S30
Identify opportunities for continuous improvement. Back to Grading |
Interview underpinned by a portfolio of evidence |
S31
Monitor own performance. Back to Grading |
Interview underpinned by a portfolio of evidence |
S32
Complete and record learning and development activities. Back to Grading |
Interview underpinned by a portfolio of evidence |
Behaviour | Assessment methods |
---|---|
B1
Put health and safety first. Back to Grading |
Observation with questions |
B2
Consider the impact on the environment. Back to Grading |
Interview underpinned by a portfolio of evidence |
B3
Take ownership for quality of given work. Back to Grading |
Observation with questions |
B4
Commit to achieving targets and deadlines. Back to Grading |
Interview underpinned by a portfolio of evidence |
B5
Team-focus to meet work goals including support for inclusivity. Back to Grading |
Interview underpinned by a portfolio of evidence |
B6
Seek learning and development opportunities. Back to Grading |
Interview underpinned by a portfolio of evidence |
KSBS GROUPED BY THEME | Knowledge | Skills | Behaviour |
---|---|---|---|
Prepare for sewing
K11 S1 S2 S7 |
Workstation layout principles. (K11) |
Follow work instructions for example, specifications, standard operating procedures, and specific instructions. (S1) Organise resources for example, equipment, components, and tools. (S2) Lay out equipment, components, and resources. (S7) |
None |
Maintain work environment
K5 K6 K9 S3 S4 S6 B1 |
Industrial sewing machine health and safety requirements for set up and use: ergonomics, finger guards, belt guard, and eye guard. (K5) Hazards and risks. Safe working practices: personal protective equipment, manual handling, and housekeeping. (K6) Re-use and recycling of materials, and the safe disposal of waste requirements. (K9) |
Check working environment for hazards. (S3) Apply safe working practices including guards, seat positioning, safety clothing, and manual handling. (S4) Identify and segregate resources for reuse, recycling, and disposal. (S6) |
Put health and safety first. (B1) |
Set up a sewing machine
K13 S9 S10 S11 S12 |
Sewing machine set up requirements: needle, presser foot, spool (bobbin), thread, and settings for stitch length and tension. (K13) |
Select and insert needles. (S9) Select thread. (S10) Fill and insert spool and thread a sewing machine. (S11) Select the sewing machine settings. (S12) |
None |
Conduct test run and sewing
K15 S13 S14 S15 S16 |
Sewing machine test runs requirements and purpose. (K15) |
Conduct sewing machine test run for example, pre-production, following threading up, adjustments, or maintenance. (S13) Make sewing machine adjustments for example, stitch tension. (S14) Operate, monitor, and control a sewing machine for example, lockstitch, linker, blind hemmer, overlocker, cup seam, and coverstitch machine. (S15) Control material feed. (S16) |
None |
Conduct quality assurance
K24 S17 B3 |
Quality standards and specifications. (K24) |
Conduct quality checks. (S17) |
Take ownership for quality of given work. (B3) |
Prepare product for next stage
S20 |
None |
Follow post-production procedure for example, re-bundle, bag up, and attach work ticket. (S20) |
None |
Conduct basic sewing machine maintenance
K16 S22 S23 S24 S25 |
Basic maintenance requirements for sewing machines. (K16) |
Select maintenance tools. (S22) Remove and replace sewing machine parts for example, the presser foot, throat plate, spool, and spool case. (S23) Clean sewing machine and machine parts. (S24) Check oil. (S25) |
None |
Communicate with others
K29 S27 |
Communication techniques. (K29) |
Communicate with others for example, other machinists, senior machinists, production staff, supervisors, and team leaders. (S27) |
None |
Complete work records
K25 S21 |
Manufacturing documentation requirements. (K25) |
Enter information to track work process for example, work dockets, documentation, or electronic tracking system. (S21) |
None |
KSBS GROUPED BY THEME | Knowledge | Skills | Behaviour |
---|---|---|---|
Role and responsibilities
K1 S28 S31 B4 |
Sewing machinist role and responsibilities, relationship with different functions, and awareness of impact on costs. Reporting procedures. (K1) |
Report issues for example, product quality and machine faults. (S28) Monitor own performance. (S31) |
Commit to achieving targets and deadlines. (B4) |
Sewn product industry
K2 |
The sewn product manufacturing sector: products, supply chains, customers, and business models. (K2) |
None |
None |
Fault recognition
K18 K23 S8 S18 S19 |
Common sewn product material faults and flaws: shading, misprint, pulls, and holes. (K18) Common sewing faults and issues in sewn product production: needle damage, stitching defects, and cutting errors. (K23) |
Inspect cut or pre-sewn components before sewing; identify and resolve issues. (S8) Identify needle damage. (S18) Identify and resolve sewing issues for example, skip stitch, lose stitch, or pucker stitch. (S19) |
None |
Sustainability
K8 S5 B2 |
Sustainability principles. (K8) |
Apply sustainability principles for example, minimise energy usage and waste. (S5) |
Consider the impact on the environment. (B2) |
Contribute to improvement activities
K26 S30 |
Basic continuous improvement techniques. (K26) |
Identify opportunities for continuous improvement. (S30) |
None |
Teamwork
K30 K31 S29 B5 |
Team working principles. (K30) Principles of equity, diversity, and inclusion in the workplace. (K31) |
Apply team working principles. (S29) |
Team-focus to meet work goals including support for inclusivity. (B5) |
Information and digital technology
K27 S26 |
Information and digital technology used in sewn product manufacturing. General data protection regulation (GDPR). Cyber security. (K27) |
Use information technology and digital systems for example, real time system or computerised sewing machine settings. (S26) |
None |
Learning and development
S32 B6 |
None |
Complete and record learning and development activities. (S32) |
Seek learning and development opportunities. (B6) |
Version | Change detail | Earliest start date | Latest start date | Latest end date |
---|---|---|---|---|
1.1 | Occupational standard, end-point assessment plan and funding revised. | 18/12/2023 | Not set | Not set |
1.0 | Approved for delivery | 08/08/2018 | 17/12/2023 | Not set |
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